InterShield 803 Plus

INTENDED USES

As an ultra high performance two pack abrasion resistant pure epoxy coating, providing excellent protection from impact shooting damage caused by high speed loading mechanisms. Will limit mechanical damage and subsequent corrosion from all other forms of abrasion. For use as a cargo hold coating at Maintenance and Repair only.

color	EGA903-Red, EGA904-Patriot Grey
Finish/Sheen	Semi-gloss
Part B (Curing Agent)	EGA905
Volume Solids	75% ±2% (ISO 3233:1998)
Mix Ratio	4.5 volume(s) Part A to 1 volume(s) Part B
Typical Film Thickness	125 microns dry (167 microns wet)
Theoretical Coverage	6.00 m²/litre at 125 microns dft, allow appropriate loss factors
Method of Application	Airless Spray
Flash Point	Part A 30°C; Part B 42°C; Mixed 34°C
Induction Period	Not required

Drying Information

	Substrate Temperature
	-5°C	5°C	25°C	35°C
Touch Dry [ISO 9117/3:2010]	6 hrs	4.5 hrs	3 hrs	2 hrs
Hard Dry [ISO 9117-1:2009]	17 hrs	12 hrs	6 hrs	4 hrs
Pot Life	2 hrs	105 mins	60 mins	30 mins

Overcoating Data

see limitations

Overcoated By	Substrate Temperature
	-5°C		5°C		25°C		35°C
	Min	Max	Min	Max	Min	Max	Min	Max
Intershield 803Plus	18 hrs	7 days	16 hrs	7 days	6 hrs	7 days	4 hrs	5 days

 

REGULATORY DATA

VOC 248 g/lt as supplied (EPA Method 24) 166 g/kg of liquid paint as supplied. EU Solvent Emissions Directive (Council Directive 1999/13/EC)

Note.

VOC values are typical and are provided for guidance purposes only. These may be subject to variation depending on factors such as differences in colour and normal manufacturing tolerances.

 

CERTIFICATION

When used as part of an approved scheme, this material has the following certification:
• Food Contact - Carriage of Grain (NOHA)
• Food Contact - FDA Compliant: Dry Foodstuffs
Consult your International Paint representative for details.

SYSTEMS AND COMPATIBILITY

Use in accordance with the standard Worldwide Marine Specifications. All surfaces to be coated should be clean, dry and free from contamination. High pressure fresh water wash or fresh water wash, as appropriate, and remove all oil or grease, soluble contaminants and other foreign matter in accordance with SSPC-SP1 solvent cleaning.

MAJOR REFURBISHMENT

Abrasive blast clean to Sa2 (ISO 8501-1:2007). A blast profile of 75μ - 100μ is required. If oxidation has occurred between blasting and application of Intershield 803Plus, the surface should be reblasted to the specified visual standard.
Surface defects revealed by the blast cleaning process, should be ground, filled, or treated in the appropriate manner.

REPAIR

Consult your International Paint representative for specific recommendations. For spot repairs, Intershield 803Plus may be applied by brush or roller over areas less than 2m², prepared by power tooling, provided a minimum surface profile of 50μm is achieved. Several coats may be required to achieve the correct film thickness.

 

APPLICATION

Mixing

Material is supplied in 2 containers as a unit. Always mix a complete unit in the proportions supplied. (1) Agitate Part A with a power agitator, (2) Combine entire contents of Part A and B and mix thoroughly with a power agitator.

Thinner

Not recommended. Use International GTA220 only in exceptional circumstances. DO NOT thin more than allowed by local environmental legislation.
Note 1: For use as a holding primer thin 5% by volume with GTA220
Note 2: For use as a holding primer below 10°C, thin 10% by volume with GTA220

Airless Spray

Recommended
Tip Range 0.53-0.66 mm (21-26 thou)
Total output fluid pressure at spray tip not less than 211 kg/cm² (3000 p.s.i.)

Conventional Spray

Application by conventional spray is not recommended.

Brush

Not recommended.

Roller

Not recommended

Cleaner

International GTA822

Work Stoppages and Cleanup

Do not allow material to remain in hoses, gun or spray equipment. Thoroughly flush all equipment with International GTA822. Once units of paint have been mixed they should not be resealed and it is advised that after prolonged stoppages work recommences with freshly mixed units.
Clean all equipment immediately after use with International GTA822. It is good working practice to periodically flush out spray equipment during the course of the working day. Frequency of cleaning will depend upon amount sprayed, temperature and elapsed time, including any delays. Do not exceed pot life limitations. All surplus materials and empty containers should be disposed of in accordance with appropriate regional regulations/legislation.

Welding

In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be emitted which will require the use of appropriate personal protective equipment and adequate local exhaust ventilation.

SAFETY

All work involving the application and use of this product should be performed in compliance with all relevant national Health, Safety & Environmental standards and regulations.

Prior to use, obtain, consult and follow the Material Safety Data Sheet for this product concerning health and safety information. Read and follow all precautionary notices on the Material Safety Data Sheet and container labels. If you do not fully understand these warnings and instructions or if you can not strictly comply with them, do not use this product. Proper ventilation and protective measures must be provided during application and drying to keep solvent vapour concentrations within safe limits and to protect against toxic or oxygen deficient hazards. Take precautions to avoid skin and eye contact (ie. gloves, goggles, face masks, barrier creams etc.) Actual safety measures are dependant on application methods and work environment.

LIMITATIONS

The coating will exhibit surface discolouration if immersed in seawater after application and curing at temperatures <10°C. This does not effect the performance characteristics of the product. Intershield 803Plus will cure down to -5°C but will require a period of cure above 5°C to achieve full mechanical properties. Consult International Paint.
Overcoating information is given for guidance only and is subject to regional variation depending upon local climate and environmental conditions. Consult your local International Paint representative for specific recommendations. Apply in good weather. Temperature of the surface to be coated must be at least 3°C above the dew point. For optimum application properties bring the material to 21-27°C, unless specifically instructed otherwise, prior to mixing and application. Unmixed material (in closed containers) should be maintained in protected storage in accordance with information given in the STORAGE Section of this data sheet. Technical and application data herein is for the purpose of establishing a general guideline of the coating application procedures. Test performance results were obtained in a controlled laboratory environment and International Paint makes no claim that the exhibited published test results, or any other tests, accurately represent results found in all field environments. As application, environmental and design factors can vary significantly, due care should be exercised in the selection, verification of performance and use of the coating.