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SWANCOR 901-V TDS
SWANCOR 901-V tds pdf

SWANCOR 901-V

Epoxy Vinyl Ester Resins

Product Description

SWANCOR 901-V is a low viscosity Bisphenol A type epoxy vinyl ester  resin.  It  provides  excellent  corrosion  resistance  to  a  broad range  of  organic  and  inorganic  acids,  alkalis,  oxidizing  chemicals and  salt  solutions  etc.  It  also  provides  very  good  mechanical strength  such  as  tensile  and  flexural  while  incorporated  with reinforcement such glass fiber, carbon fiber or kevlar fiber etc. The ease  of  use  of  SWANCOR  901-V  makes  it  suitable  for  various fabrication process, such as pultrusion, RTM, filament winding and vacuum   infusion   etc.   It   has   good   heat   resistance   distortion temperature as good as SWANCOR 901.

Applications

● Chemical  storage  tanks,  pipes,  flue  gas  desulfurization  systems (FGD), scrubbers, ducts.

● Corrosion resistant flooring while incorporated with aggregates.

● Waste water treatment systems.

● Food storage tanks and pure water system.

● Marine use for yachts and boats, approved by DNV.

Fabrication Methods

● Can  be  easily  applied  by  spray-up,  pultrusion,  resin  transfer molding (RTM), filament winding and vacuum infusion.

● Can be used in polymer concrete casting.

● Can comply with US FDA regulation 21 CFR 177.2420 if the resin is properly formulated and cured.

Typical properties of liquid resin

Property*1

Value

Appearance

Clear yellow liquid

Solid Content (%)

51.5 +/- 1.5

Viscosity*2

250 +/- 100 cps

250 +/- 100 mPa.s

Specific Gravity

1.04 +/- 0.02

Gel Time (min)*3,4

7~20 (SPI)*3, 15~25*4

 

Shelf Life (months)

9

*1  Measurement was obtained under 25оС

*2   LVT-#3-60rpm@25 оС

*3 SPI test formulation: 98%BPO: 1.0phr, temp: 82 оС

*4 6%Cobalt:  0.4phr,  100%  DMA:  0.05phr,  55%MEKP:  1.2phr@25 оС

Typical clear casting properties of cured resin

Property

SI*5

  US Standard       

Test Method

Tensile Strength         

80~90MPa     

11,000~13,000psi   

ASTM D638

Tensile Modulus

3.2~3.5GPa

4.6~5.1 X 105 psi

ASTM D638

Tensile Elongation      

4.5~5.5% 

4.5~5.5%          

ASTM D638

Flexural Strength    

114~138MPa   

16,500~20,000psi   

ASTM D790

Flexural Modulus      

3.1~3.5GPa

4.5~5.0 X 105psi 

ASTM D790

Volume Shrinkage      

7.5~8.0% 

7.5~8.0%         

ASTM D2566

Heat Distortion Temperature*

100~105оС

212~221оF

ASTM D648

Barcol Hardness

34 +/- 4

34 +/- 4  

ASTM D2583

*5 SI values based on conversion.

*6 Cure  condition  for  HDT:  24  hours  at  room  temperature  then  2 hours at 105оС

Typical gel time of SWANCOR 901-V*7

Gel Time

Materials             

10-20 min

20-40 min

40-60 min

Temperature

18оС

MEKP        

1.80%

1.50%        

1.20%

CoOct        

0.40%  

0.40%        

0.40%        

DMA         

0.10%        

0.05%        

0.05%

25оС

MEKP        

1.50%        

1.20%         

1.20%

CoOct        

0.40%  

0.40%        

0.30%

DMA         

0.08%        

0.03%        

0.02%

30оС

MEKP        

1.20%        

1.00%        

1.00%

CoOct        

0.40%        

0.30%        

0.30%

DMA         

0.05%        

0.03%        

0.00%

*7 Concentration: Andonox LCR MEKP, CoOct: 6%, DMA: 100%

Cured by CHP/CoOct/DMA*8*9

Gel Time

Materials            

55-65 min

85-95 min

115-125 min

Temperature

30оС

6%Cobalt          

0.30%

0.30%

0.30%

SWANCOR 1511

0~0.05%

0.50%      

0.70%

80%CHP          

1.50%

1.50%

1.50%

25оС

6%Cobalt          

0.40%

0.40%

0.20%

100%DMA         

0.06%

0.03%

80%CHP          

1.50%

1.50%

1.50%

20оС

6%Cobalt 

-

-

0.60%

100%DMA

-

-

-

80%CHP 

  -

-

 2.00%

*8 Concentration : Trigonox K-80,CoOct:6%,DMA:100%

*9 CHP cure system is appropriate for vacuum Infusion process application.

NOTICE IN USE

1.If SWANCOR 901-V is blended with cobalt-salt promoters, shelf life will be shortened. Promoted SWANCOR 901-V must be used within three months.

2.The gel time of SWANCOR 901-V is affected primarily by catalyst concentration     and     temperature.     The     variations     of     cure characteristics may be caused by the variations of catalyst, humidity, pigment,  fillers  and  other  additives.  It  is  recommended  that  the fabricators check the cure characteristics with a small quantity resin before proceeding for bulk production.

3.SWANCOR 901-V contains organic solvent (styrene). Keep away from heat, sparks and flames.

4.SWANCOR 901-V is a potentially reactive chemical. Please store it in dark and keep away from heat and direct sunshine.

5. Containers, not completely emptied, must be closed immediately after use.

MATERIAL SAFETY AND HANDLING INFORMATION

SKIN CONTACT:

Thoroughly  wash  exposed  area  with  soap  and  water  immediately. Remove  contaminated  clothing.  Launder  contaminated  clothing before re-use.

EYE CONTACT:

Flush with large amount of water immediately and continuously for 20  minutes,  lifting  upper  and  lower  lids  occasionally.  Get  medical attention.

INGESTION:

Do not induce vomiting. Keep person warm, quiet and get medical attention. Aspiration of material into the lungs can cause chemical pneumonitis which can be fatal.

INHALATION:

If  affected,  remove  individual  to  fresh  air.  If  breathing  is  difficult, administer   oxygen.   If   breathing   has   stopped,   give   artificial respiration. Keep person warm, quiet, and get medical attention.

PERSONAL PROTECTION:

Do  not  breathe  vapors.  High  concentration  of  vapor  can  be hazardous. Keep out of sewers. Eliminate all sources of ignition in vicinity of spill or released vapor to avoid fire or explosion. For large spills, warn public of downwind explosion hazard. Check area with explosion  meter  before  re-entering  area.  Ground  and  bond  all containers and handling equipment.

RESIN STORAGE

Keep  away  from  ignition  sources;  flames,  pilot  lights,  electrical sparks,  and  sparking  tools.  NO  SMOKING.  Do  not  store  in  direct sunlight.  Store  separate  from  oxidizing  materials,  peroxides,  and metal  salts.  Keep  container  closed  when  not  in  use.  To  ensure maximum  stability  and  maintain  optimum  resin  properties,  resins should be stored in closed containers at temperatures below 25оС (77оF).  Copper  or  copper  containing  alloys  should  be  avoided  as containers.

SPILLS

Eliminate  all  ignition  sources  (flares,  flames,  including  pilot  lights electrical sparks). Persons not wearing protective equipment should be  exclude  from  area  of  spill  until  clean-up  has  been  completed. Stop  spill  at  source,  dike  area  of  spill  to  prevent  spreading,  pump liquid to salvage tank. Remaining liquid may be taken up on sand, clay, earth, floor absorbent or other absorbent material and shoveled into containers.

WASTE DISPOSAL

Destroy   by   liquid   incineration   in   accordance   with   applicable regulation.   Contaminated   absorbent   should   be   disposed   in accordance to government regulations.

PACKAGE

Standard packing is 200 kg steel drum.

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